50L Coalescence Oil Purifier for Turbine Oil
| Description | According to the requirements of the clients', we recommended the coalescence separation oil filtration car to purify the oil in the system. In the hydraulic lube oil system ,moisture existing in oil liquid will lead to oxidation so as to make oil deteriorated, reducing the thickness of the lubricating oil,causing oil liquid polymerization to form large molecules so as to change oil viscosity, which forms the organic acid and corrodes the surface of the metal, the parameter of lubricating oil will be changed or lose.In the traditional filter and separation machine,it is very hard to remove one kind of liquid from the other liquid. The Coalescence Separation oil filtration equipment researched by our company has the function of high precision filtration and efficient dehydration, removing the particles, emulsion water and free water effectively. It is has a excellent effect in the oil which existing heavy moisture, the separation rate is several fold or decade fold of the traditional ones. |
| Working Principle | Different liquid has different surface tension, when the fluid runs through the pores, the smaller of the surface tension, the faster of the speed. When different liquid runs into the separator, it comes into the coalescence filter element which has many layers with different pore size. Because of the difference in the surface tension, the oil liquid runs through the filter layer quickly, but the water runs slowly. Also, the filter elements adopts the hydrophilic material, the micro water drops adsorption in the layer to form the coalescence of the water drops. For the kinetic energy, the liquid drops runs through the pores ,forming the larger ones and dropping down to separated with the oil liquid. The oil liquid after the coalescence filter element has small size water drops to get to the separation elements. The separation filter element is made of the special hydrophobic materials, when the oil liquid runs through the separation filter elements, the water drops are rebelled by the element, and the oil runs through and escape from the extractor.
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| Working Process | The dirty oil runs into the system from the entrance ball valves under negative pressure, go through the absorption oil filter to remove the coarse particles to protect the pump, then heated by the heaters step by step to a permanent temperature controlled by the automatic temperature control unit ,comes to the vacuum separator to fall down by the allotter. It forms a oil film by he packing material, and the moisture and air in the oil liquid are boiled out of the vacuum environment, making the separation of oil and water. Most of the steam runs into the steam trap to be water, and the rest escape out of the vacuum pump together with the volatile air. The oil liquid without moisture runs out of the oil drain pump, filtered by two steps high precision for the delicate particles, and drain our from the oil pump to finish a working recycling. |
Performances & Technology Parameter
| 1. Performance: The oil filtration machine (LYC-J150) is a new generation oil purify device researched on the basis of the purify technology in domestic and aboard.
2. Main functions: Demulsification,hydroextraction,purify the mechanical impurity.
3. Main application: Purify of the steam turbine oil and transformer oil, filtration of the moisture in the hydraulic lube oil system and particles, improve the purify degree to make the oil meet the application standard.
Technology parameters:
1. Model: LYC-J150
Type: Movable
Size: 1800×1080×1500
Weight: 800Kg
Nominal flow rate: 150L/min
Rated pressure: <0.6MPa
Working temperature: 20ºC-80ºC
Working method: Continuous working
Noise: <85dB (A)
Voltage: AC 380V 50Hz
Treated oil quality: Class 6 in NAS1638
Filtration precision: ≤5μm
Moisture in water: ≤100mg/kg (100ppm)
Oil color: Translucent
2. Particles filtration system
It constitutes of adsorption filter elements in front of the pump (80 holes),pre filter (10micro),high efficiency filter(5micro).The high precision filter elements choose the imported Lydall material which has the feature of high precision, large pollution capacity and long service life.
3. Coalescence hydroextraction system
It constitutes of tank, coalescence, separation. The tank adopts the flange structure. Coalescence filter elements adopts the unique polar molecule structure,the free water and the emulsify water that runs through the elements form the big drops by coalescence and set down to the tank. Separation filter elements are made in special hydrophobic materials .When the oil liquid runs through the filter elements, the water is rebelled out of the outer surface and drop into the water tank according to the coalescence and gravity.
4. Oil pump
The oil pump adopts the internal circle gear pump so as to get the function of low noise, high suction and working steadily.
Rated flow rate: 150L/min
Power: 380V 50Hz
Protection degree: IP65
Quantity: 1 unit
5. Self-control parts
Pressure gauge:
Indicate pressure: 0~1.6MPa
Quantity: 3 units
Vacuum gauge:
Indicate pressure: 0~-1MPa
Quantity: 1unit
Liquid indicator:
Indication range: 0~259mm
Quantity: 1 unit |
| Technology Requirements | Device constitution and technology features:
The machine is integrated movable device which are settled in one panel, including the filtration system, inlet and outlet pipe connector, oil level indicator, high pressure protection device, pressure gauge and so on. It can remove the moisture particles, demulsification to confirm the recycling of the lubricating oil and healthy work of the device continuously.
When inspection, it should drain all the oil liquid in the machine, and choose the function of filtration or filtration + dehydration.
There is a exit for taking sample in the outlet in the oil filtration machine so as to get the sample.
Oil filtration and dehydration system
This machine has three steps filter, which is suction oil filter (80 holes), pre filter (20 micro), high efficiency filter (5 micro). It can be controlled in the requirements of the system of the purify degree according to the three steps to make sure the purify degree of the oil liquid. The machine has the coalescence and dehydration system in the coalescence technology according to the feature of turbine oil and different surface tension for a high efficiency dehydration system, especially for the moisture in the oil liquid. It has the advantages that the vacuum and centrifuging can not reach. It will not change the physical feature and chemical features, prolong the working life of the oil liquid.
Auto controlling system
It can warn the differential pressure, indicate the level in the tank, and high load of the pump and motor.
Material
The machine shell and pipe system are made of the low content alloy high quality cast steel , the pump adopts the corrosive proof and rust prevention cast steel, and the frame adopts the cast steel.
Machine performance
The oil liquid reach a index as following according this oil filtration device:
Precision: 5μm
Pollution degree: Class 6 in NAS1638
Existing moisture: Lower than 100ppm
Oil color: Clear luctte
Working life: More than 20 years
Machine noise: Below 85dB (A)
System principle drawings:
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Quality Control:
1. All filter components are subjected to a factory in-coming Quality Control checking and testing procedure.
2. Filter media are controlled by the Quality Control Laboratory to ensure all design parameters and test criteria meet specifications and performance results.
3. Throughout production & assembly, on line and laboratory controls & tests are made to ensure every perfect filter.
4. Representative filter from each batch type and production run are subjected to a complete test flow evaluation to determine efficiency, pressure drop and dust holding capacity.
5. To ensure that ex-factory products are maintained in perfect condition and are not damaged during transport to final destination.
Packaging & Delivery:
1. Packaging Details: Wooden box and pallets
2. Delivery Details: 30 workdays
3. Means of Transportation: By sea
4. Loading Port: Shanghai, Tianjin or Qingdao
Company Introduction:
Xinxiang North Filter Co., Ltd. is a high-tech enterprise specializing in developing and manufacturing various filters and purification equipments. The company's leading products are divided into four series of products ,namely, air filters, water filters, oil filters, water-oil separation devices, etc.
Currently, our products are already exported to Southeast Asia, North America, Middle East, Australia and Turkey 20 other countries and regions. We have always focused on research, development, innovation and put the product quality and customer service in the first place. Now our company has attained ISO 9001 Quality Management Certification, SGS Certification and BV Certification etc.
Our company regards "reasonable prices, efficient production time and good after-sales service" as our tenet. We hope to cooperate with more customers for mutual development and benefits. Welcome potential buyers to contact us and visit our factory.
Our Service:
1. Customized is also available.
2. Good quality control procedure and advanced production line.
3. Professional experience on the filters.
4. Good quality and long service life but competitive price.
